Our Services
At Carolina Controls NC, we deliver expert automation and controls support tailored to the needs of plastic manufacturers and beyond. From UL508A-certified control panel design and builds to PLC/HMI troubleshooting and cross-platform migrations, we make complex systems simple and reliable. Whether you're upgrading legacy equipment, implementing new SCADA solutions, or need clean, accurate electrical documentation, we bring hands-on experience and responsive service to every job. We work with trusted platforms like Allen-Bradley, Siemens, Ignition, CODESYS, Automation Direct brands and we’re ready to support your operation with onsite diagnostics, motor and drive support, and scalable visualization tools that keep your process running smoothly.
Our Services Overview
Onsite Support
We’re ready to support you—onsite and on demand. Whether you're facing PLC or HMI issues, or troubleshooting AC/DC motors and drives, we bring hands-on expertise directly to your facility. Fast diagnostics, practical solutions, and minimal disruption—that’s our promise.
SCADA
From intuitive dashboards to full-scale SCADA systems, we deliver tailored visualization solutions that fit your operation and budget. With hands-on experience in Ignition, FactoryTalk View SE, and Optix, we build interfaces that empower operators, streamline decision-making, and drive performance.
Controls Retrofits
Need to upgrade an aging PLC but don’t want to overhaul your entire control panel? We specialize in seamless PLC replacements that preserve your existing infrastructure—saving you time, cost, and downtime.
Electrical Schematics
Need to update your electrical drawings or start fresh? We’ve got you covered. Whether it’s revising existing schematics or recreating complete electrical documentation from scratch, we deliver clean, accurate, and code-compliant drawings tailored to your system.
Control Panel Builds
We design and build custom control panels that meet UL508A standards, ensuring safety, reliability, and code compliance. Whether you have preferred brands or want our trusted recommendations, we’ve got you covered. We specialize in Allen-Bradley and Siemens, but we’re happy to work with your specs to deliver exactly what your operation needs.
PLC/HMI Program Conversion
Upgrading your PLCs or HMIs but switching brands or software platforms? No problem. We specialize in cross-platform migrations—whether you're moving from Siemens to Allen-Bradley, Click to CODESYS, or anything in between. We handle the programming, conversion, and commissioning so you don’t have to worry about compatibility headaches.
Onsite Electrical & Controls Support
Industrial Automation Support Services – Onsite and On-Demand
When your production line stalls or your control systems fail, every second counts. Our expert technicians provide fast, reliable onsite industrial automation support to minimize downtime and restore operations quickly. Whether you're troubleshooting PLC systems, HMI interfaces, or AC/DC motors and drives, we deliver hands-on expertise directly to your facility.
Comprehensive Troubleshooting for PLCs, HMIs, and Motor Drives
We specialize in diagnosing and repairing a wide range of industrial automation equipment. Our services include:
• PLC troubleshooting and programming for brands like Allen-Bradley, Siemens, Mitsubishi, and Omron
• HMI configuration and repair, including touch screen calibration and software updates
• AC/DC motor diagnostics, including variable frequency drives (VFDs), servo motors, and soft starters
• Industrial control panel inspections and electrical system optimization
Our technicians are trained to handle complex automation systems across various industries, ensuring your equipment runs smoothly and efficiently.
Fast Diagnostics and Minimal Operational Disruption
We understand the cost of downtime. That’s why our approach focuses on:
• Rapid response times for emergency service and scheduled maintenance
• Advanced diagnostic tools to identify root causes quickly
• Clear, actionable solutions that restore functionality with minimal disruption
• Preventive maintenance recommendations to reduce future breakdowns
Our goal is to get your systems back online fast—without compromising safety or performance.
Trusted by Manufacturing and Industrial Facilities Nationwide
Our onsite automation support is trusted by companies in:
• Automotive manufacturing
• Food and beverage processing
• Pharmaceutical and chemical production
• Packaging and logistics operations
• Warehousing and distribution centers
We bring deep industry knowledge and a commitment to excellence to every job site.
Why Choose Our Industrial Automation Experts?
• On-demand availability for urgent and scheduled service
• Certified technicians with hands-on experience in industrial environments
• Proven track record of reducing downtime and improving system reliability
• Transparent pricing and detailed service documentation
Get expert onsite support for your industrial automation systems today. Whether you're facing a critical failure or need preventive diagnostics, we’re ready to help. Contact us now to schedule service or request a consultation.
Electrical Schematics Creation and Updates
Electrical Drawing Services – Accurate, Code-Compliant, and Custom-Tailored
Need to update outdated electrical schematics or start fresh with new documentation? We specialize in delivering professional electrical drawing services that meet industry standards and are tailored to your specific system requirements. Whether you're modernizing legacy systems or launching a new facility, our team ensures your electrical documentation is clean, precise, and fully compliant with local and national codes.
Electrical Drawing Updates and Revisions
If your current electrical drawings are incomplete, outdated, or non-compliant, we can help you bring them up to date. Our services include:
• Redlining and revising existing schematics to reflect current system configurations
• As-built documentation updates after field modifications or retrofits
• Code compliance checks to ensure alignment with NEC, IEC, and other relevant standards
• CAD conversion services to digitize paper-based or legacy drawings
We work closely with your engineering and maintenance teams to ensure every detail is captured accurately.
Complete Electrical Documentation from Scratch
Starting a new project or building a system from the ground up? We provide full-service electrical documentation, including:
• Single-line diagrams for power distribution systems
• Panel layout drawings and wiring diagrams for control cabinets
• Loop diagrams, interconnection drawings, and termination details
• Bill of materials (BOM) and device tagging for streamlined installation and maintenance
Our drawings are created using industry-standard software such as AutoCAD Electrical, EPLAN, and SolidWorks Electrical, ensuring compatibility and ease of integration.
Why Accurate Electrical Drawings Matter
Accurate and up-to-date electrical documentation is essential for:
• Troubleshooting and maintenance
• Safety and compliance inspections
• System upgrades and expansions
• Efficient communication between engineers, contractors, and technicians
Poor documentation can lead to costly errors, delays, and safety risks. We help you avoid those pitfalls with clear, professional schematics that support long-term system reliability.
Industries We Serve
We provide electrical drawing services for a wide range of industries, including:
• Manufacturing and industrial automation
• Food and beverage processing
• Pharmaceutical and chemical plants
• Commercial construction and facilities management
• Energy and utilities
Ready to upgrade your electrical documentation? Contact us today to schedule a consultation or request a quote. Whether you need schematic revisions or full-system drawings, we deliver clarity, compliance, and confidence.
SCADA Systems
⚙️ SCADA & HMI Visualization Solutions in the Southeast USA — Engineered for Efficiency and Growth
From intuitive dashboards to enterprise-grade SCADA systems, we deliver custom industrial visualization solutions tailored to your operation and budget. Serving clients across the Southeastern United States, we specialize in scalable, high-performance interfaces that enhance productivity, reduce downtime, and empower operators with real-time insights.
🌟 Your Southeast USA Partner for SCADA & HMI Development
With hands-on expertise in top-tier platforms like Ignition by Inductive Automation, FactoryTalk View SE by Rockwell Automation, and Optix by Rockwell Automation, we design and implement interfaces that:
• ✅ Streamline decision-making with actionable data
• ✅ Improve system reliability and operator efficiency
• ✅ Integrate seamlessly with PLCs, MES, and ERP systems
• ✅ Support remote access and mobile-friendly dashboards
🏭 Industry-Focused Solutions Across the Southeast
Whether you're in Georgia’s manufacturing hubs, Florida’s energy sector, Alabama’s industrial corridors, or South Carolina’s water treatment facilities, our visualization systems are built to meet the unique demands of your region and industry. We serve clients in:
• Manufacturing & Automation
• Water & Wastewater Treatment
• Food & Beverage Processing
• Energy & Utilities
• Pharmaceutical & Chemical
📍 Why Southeast Businesses Choose Us
• Regional expertise with nationwide capabilities
• Custom-built SCADA/HMI interfaces
• Alarm management and historical data trending
• Ongoing support and system optimization
• Fast deployment and responsive service